1MW Gas Genset Powered By Cummins
Genset Working Condition:
| Acceptable Working Conditions: |
| Ambient temperature: -25℃~+45℃ |
| Relative humidity: <30% (20℃） |
| Atmospheric Pressure: 100kPa |
| Altitude: ≤500m |
| Applied Gas: Natural gas |
| Acceptable Fuel Gas Pressure: 5~20kPa, CH₄ Content ≥85% |
| Gas doesn't include free water or free materials (the size of impurities should be less than 5μm.) |
Genset Specification:
| Gas Generator Set Data | |
|---|---|
| Genset Model | U1C1000-G |
| Continuous Power | 1000kW/1250kVA |
| Output Type | 3 Phases 4 Wires |
| Voltage Output | 400/230V |
| Power Factor Cosfi | 0.8 lagging |
| Frequency (Hz) | 50 |
| Rated Speed (RPM) | 1500 |
| Gas Genset Electrical Efficiency | 38% |
| Gas Genset Thermal Efficiency | 45% |
| Total Efficiency | 83% |
| Gas Consumption at Full Load | 9.47MJ/kWh |
| Lubricant Oil Consumption | 0.36g/kWh |
| Voltage Stabilized Regulation | ≤±1.5% |
| Voltage Instantaneous Regulation | ≤±20% |
| Voltage Recovery Time (s) | ≤1 |
| Voltage Fluctuation Ratio | ≤1% |
| Voltage Wave Aberration Ratio | ≤5% |
| Frequency Stabilized Regulation | ≤1%(adjustable) |
| Frequency Instantaneous Regulation | -10%~12% |
| Frequency Fluctuation Ratio | ≤1% |
| Net Weight, Open Type | 7510kg |
| Dimension, Open Type | 5000*1800*2570mm |
| Gas Engine Data | |
|---|---|
| Model | K50N |
| Brand | U1-Cummins |
| Type | 4 Cycle, 60° Vee, 16 Cylinder |
| Aspiration | Turbocharged and Aftercooled |
| Continuous Power | 1100kW(1475BHP)@1500rpm |
| Bore*Stroke (mm) | 159*159 |
| Displacement (L) | 50 |
| Compression Ratio | 11.5:1 |
| Speed (RPM) | 1500 |
| Wet Weight (kg) | 5800 |
| Alternator Data | |
|---|---|
| Model | LSA50.2 |
| Brand | Leroy Somer |
| Continuous Power | 1000kW/3 phases, 4 wires |
| Rated Voltage (V) | 400/230V, AC |
| Frequency (Hz) | 50 |
| Efficiency | 96.6% |
| Voltage Regulation | ±0.25%(adjustable) |
| Insulation Class: | Class H |
| Protection Class | IP 23 |
| Cooling Method | Wind-cooling, self-heat-rejection |
| Voltage Regulating Mode | Automatic voltage regulator |
UK Deepsea controller DSE8620 MKII(Or ComAp controller IG500-G2) |
|---|
|
The DSE8620 MKII represents the latest in complex load sharing & synchronizing control technology. Designed to synchronize a single genset with a mains (utility) supply, the DSE8620 MKII control module is packed with multiple features and benefits that are unrivalled across the generator control industry.
The controller also has the option to be configured for use as a DSE8610 MKII Auto Start Load Sharing & Synchronizing Control Module. When converted for use as a DSE8610 MKII the unit provides generator to generator load share functionality.
| Synchronization Panel | |
|---|---|
| Model | U1S1000 |
| Capacity | 2000A |
| Air Circuit Breaker Brand | CHINT |
| Controller | DSE8620 MKII/ComAp IG500G2 |
Features: 1. Automatically synchronize gas gensets 2. Automatically unload the genset 3. Programmed start and stop genset 4. Genset monitoring and protecting 5. Synchronize gensets with national grid(mains)/Multiple gensets paralleling. | |
| Synchronization Panel | |
| Features: 1. ISO 40ft high container with CCS certificate. 2. Top-quality of paint to guarantee good protection under hard weather. 3. Weather-proof, dust-proof, sound-proof, suitable for rigorous environment. 4. All canopy parts are designed with modular principles and canopy materials use strong steel board. 5. All metal canopy parts are painted by electrostatic polyester powder paint. 6. Efficient air intake and exhaust system to ensure stable output. 7. Scientific design and advanced techniques to reduce noise level to 75-85db(A), materials and its covers further ensure soundabsorbing efficiency and protection function. 8. Locks of canopy design are more convenient for the operation and maintenance also ensure the safety of gen-set more. 9. Lifting-eye and forklift design are easy for transportation. 10. Emergency stop push button outside of canopy. 11. Well-formed and compact design, the big built-in muffler makes the noise lower. |
| Automatic Oil Filling, KENCO brand. (optional) |
Features: Automatically add lubricant oil for gas genset |
| Horizontal remote radiator. (optional) |
Standby remote radiator will run to cool engine when: 1. The heat recovery system is not working due to maintenance/repair. 2. Customer does not need hot water, but need gas genset to run to produce electricity only. 3. Engine coolant temperature is too high. |
 | Heat recovery system. (optional) | |
| Material | Stainless Steel | |
Heat exchangers | Jacket water plate heat exchanger and exhaust heat exchanger | |
| Electrical efficiency | 38% at 1000kWel | |
Thermal efficiency | 45% | |
Thermal power | 1184kWth | |
| Temperature in water supply system | 60℃ | |
| Temperature of water outlet | 85℃ | |
| Hot water consumption | 11.3L/s | |
| Features: Increase the total efficiency. Hot water can be for the life and industrial use | ||
Scope of Supply:
1. Brand new Cummins gas engine.
2. Brand new brushless Leroy Somer alternator
3. Genset automatic controller, UK Deepsea DSE8620 MKII/ComAP Controller
4. 40ft high containerized soundproof canopy
5. Synchronization panel with CHINT motorized circuit breaker
6. Gas train valves (Germany DUNGS gas regulator, solenoid valve, flame arrestor, ball valve).
7. Automatic oil filling system.
8. Oil heater and coolant heater
9. Remote radiator
10. Accessories list for each engine:
| Items | Quantity |
|---|---|
| Silencers | 2 |
| Elbows | 1 set |
| Screws and Flanges | 1 set |
| Asbestos Pad | 1 set |
| Anti-rust Liquid | 1 |
| Genset starting free maintenance batteries, Battery charger, Battery cables | 1 set |
| Standard Toolbox | 1 |
Documents list: | |
| Genset Operation Manual, Genset Maintenance Manual | 1 set |
| Engine Part Book | 1 |
| Alternator Manuals, Maintenance Manuals, Parts Book | 1 set |
| Genset Installation Drawings Electrical System Drawings | 1 set |
| ComAp IG-NT Controller Instruction | 1 |
| Engine Certificate Alternator Certificate, Genset Certificate | 1 |
| Genset Testing Reports | 1 |
